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Fuel Injection

Enhancing Manufacturing with Cutting-Edge Grinding, Polishing & Automation

Our Fuel Injection Manufacturing Solutions

Our range of machines has continued to adapt to the central demands of the fuel injection industry that is dominated by global manufacturers such as Phinia to whom we are the major supplier. The need to meet emission regulations has driven the development of new fuel injector systems with increasingly tighter tolerances. As fuel injection becomes widespread in both commercial and passenger vehicles, demand has soared—placing heavy emphasis on minimising production cycle times.

The demands placed on the fuel injection industry are more critical than almost any other industry sector; the component tolerances that have to be obtained are the tightest imaginable (assume typical needs to machine many part features to well under 0.5µm, and you will begin to understand the problems and challenges involved). This combined with continual reductions in the size of components and the time available to machine those parts means that very few machines are capable of producing these to the necessary standards within acceptable cycle times.

Krebs & Riedel

Krebs & Riedel –Grinding Wheels

  • Custom abrasives for fuel injector grinding applications.
  • Designed for tight tolerances and high-volume production.
Comat

Comat – Super Filtration Systems

  • High-efficiency filtering for neat cutting oil.
  • Essential for grinding, milling & turning applications.
Tschudin

Tschudin – Advanced Centreless Grinding

  • High-precision centreless grinding for injector pins and needles.
  • Automated for high-speed, high-accuracy manufacturing.
Dressing Rolls

Diamond Dressing Rolls

 

  • Precision dressing for high-performance grinding wheels.
  • Used in the manufacturing of fuel injector seats and valves.


Danobat

Danobat – High-Precision Grinding Machines

  • Industry-leading internal and external grinding for injector nozzles and bodies.
  • Delivers micron-level accuracy for fuel system components.
FLPMicrofinishing

FLP – Precision Lapping & Polishing Machines

  • Achieves mirror-like finishes on fuel injector sealing surfaces.
  • Ensures leak-proof fit and optimal fuel atomisation.


Wick AG

Wick AG – Robotics & Automation Solutions

  • Cutting-edge robotic loading and part handling for fuel injection production.
  • Seamless integration for automated deburring, measuring, and quality control.


GPA Innova

GPA Innova – Dry Electropolishing Machines

  • The only dry electropolishing technology.
  • Used for high-performance automotive components like injection nozzles and valves.
Gerber

Gerber – High-Performance Deburring Machines

  • Automated deburring for precision-finished injector components.
  • Ensures clean edges on nozzles, needles, and bodies.

Magnetfinish

Magnetfinish – Precision Surface Finishing

 

  • Ultra-smooth finishing for injector needles, nozzles, and valves.
  • Ensures low-friction surfaces for improved fuel flow and durability.
Nova

Nova – High-Precision  Grinding Machines for Bearings

  • Precision grinding of bearings and automotive components.
  • Designed for tight tolerances in mass automotive production.
Deburring Powder

Lapping & Deburring Consumables

 

  • High-quality lapping powders and fluids for injector components.
  • Ensures precise material removal and superior surface quality.
  • Trusted by Leading Fuel System Manufacturers

  • Precision Solutions for Nozzles, Needles & Injector Bodies

  • Grinding, Filtration & Automation for High-Performance Production

Trusted By

Here are just a few of the fuel injection customers who trust our expertise: