Gerber has led the way in brush honing and polishing of ultra-hard materials for over 70 years. Their BP-M machines use specialised brushes—nylon for basic parts or natural fibres with diamond paste for complex shapes—to polish surfaces and create consistent edge radii. With planetary polishing tables, they deburr, polish, and edge-round components on one or both sides with exceptional precision.
A core application is polishing cutting tool inserts, with UK users and global customers like Sandvik, Kennametal, Iscar, and P. Horn. These machines form full-radius, waterfall, or flat-edge profiles while polishing surfaces in a single pass—bench-top models can finish over 250 inserts per hour.
Gerber systems process hard materials like CBN, PCD, sapphire, ceramics, and carbide, as well as softer metals like aluminium and brass. Applications range from cutting tools, valve plates, and pump parts to medical components like bone plates and screws—ensuring burr-free surfaces and controlled edge finishing.
Gerber's BP Series
Precision Edge Honing & Surface Finishing for High-Accuracy Components
BP Smart
Universal Brushing & Polishing for Precision Parts The BP Smart is a compact, highly versatile brushing and polishing system designed for consistent deburring, precise edge rounding, and surface finishing of workpieces up to Ø 260 mm. It’s ideal for high-precision tools like drill bits, coin stamps, and indexable inserts.
Simple, repeatable machining with up to 99 programmable settings
Compact design with optional magnetic table & brush size upgrades
Reproducible edge processing in trumpet, radius, or waterfall shapes
Robust Performance for Mid-to-Large Batch Processing The BP Mx handles deburring, edge honing, and polishing for parts from Ø 0.5 to 250 mm with unmatched reliability. Its modular design supports wet or dry processing and adapts to your production needs—perfect for flat, patterned, and rotary components.
Modular and fully enclosed with touch-screen control
Automatic brush wear compensation and memory for 99 programmes
Prepared for automation, wet processing, and advanced workpiece handling
The BP Motion takes flexibility to the next level with programmable edge-specific processing. Hone one edge more than the others—every result is precisely controlled and repeatable, even across varying series sizes.
Programmable multi-side edge treatment with full automation options
Industry 4.0-ready with OPC-UA and brush accuracy down to 0.02 mm
Optimised for flat or rotational parts, wet or dry processing
High-Throughput Brushing & Deburring Systems for Demanding Production Lines
BS Power
High-Performance Deburring & Double-Sided Polishing The BS Power delivers powerful, efficient deburring and edge honing for parts up to Ø 400 mm—or double-sided up to Ø 185 mm. With one or two planetary brush heads and ultra-fast turnover times, it ensures smooth, consistent results even on the most stubborn burrs.
Fully automatic continuous processing with dry or wet operation
Fast changeovers with custom conveyor feeding and turnover station
Especially suited for precision parts like rotors, valve plates, and fineblanked components
Intelligent Automation for Complex Surface Finishing The BS Robo is a next-generation autonomous brushing and polishing system. Featuring an integrated robot and multiple machining stations, it processes complex parts with unmatched flexibility—handling loading, processing, and cleaning with precision and autonomy.
Adaptive robot with tool change and image recognition for 3D geometries
Cost-Effective Deburring & Polishing in a Compact Format The BS Eco offers a modular, efficient brushing system for one-sided processing of parts up to Ø 250 mm. It’s the perfect fit for precision components needing burr-free surfaces and refined edges—ideal for stamping, laser-cut, or sintered parts.
Manual or automated options with brush wear compensation
Modular setup with small footprint for easy factory integration
Consistent radiusing and polishing in a single pass
Through-Feed Deburring & Polishing with Dual Brush Heads The BS EcoX is a high-throughput brushing machine with two planetary brush heads, ideal for robust deburring and two-stage polishing. With Industry 4.0-ready features and PLC control, it’s built for productivity in demanding environments.
Two processes in one pass—boosting speed and precision
Flexible conveyor and programmable brush heads for varied part sizes
Ideal for polishing and deburring precision components in high volumes
%20(72).png?width=2000&height=2000&name=Untitled%20(Square%20Pillow)%20(72).png "Gerber BS")
%20(73).png?width=2000&height=2000&name=Untitled%20(Square%20Pillow)%20(73).png "Gerber Robo")
%20(74).png?width=2000&height=2000&name=Untitled%20(Square%20Pillow)%20(74).png "Gerber Eco")
%20(75).png?width=2000&height=2000&name=Untitled%20(Square%20Pillow)%20(75).png "Gerber Eco x")