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DLyte by GPA Innova: The World’s First Dry Electropolishing System

DLyte machines use a patented dry electropolishing process—an innovative, non-abrasive technology that finishes metal parts without using liquid electrolytes. In a single automated step, DLyte can polish and deburr steel, stainless steel, cobalt chrome, titanium, aluminium, nickel, and precious metals. Surface finishes below 0.09μm Ra are achieved with zero impact on part geometry.

Ideal for components such as bone screws, implants, turbine blades, and cutting tools, DLyte provides a flawless, scratch-free finish—even on complex geometries—without the micro-marks left by traditional polishing methods.

Available in sizes to suit everything from small-batch to high-volume production, DLyte systems are trusted across the medical, dental, aerospace, and automotive industries. Certified for biocompatibility, they offer a cleaner, more consistent, and scalable alternative to mechanical or abrasive-based polishing.

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DLyte's Range

PRO500 Series

Pro500

DLyte PRO500

 

  • High-Speed Processing: Delivers exceptional metal surface-finishing results with processing times up to ten times faster than existing technologies.
  • Versatile Workholding: Equipped with 2, 4, or 8 perimeter spindles, enabling handling of single or multiple workpieces per holder to enhance capacity and performance.
  • Advanced Electronics: Features innovative power electronics with SIC Pulser technology, providing up to 360 Amps and 35KW of power for superior surface finishes.
500 auto cell

DLyte PRO500 Automated Cell

  • Fully Automated Workflow: Integrates robotic arms and rotating modules to automate loading and unloading, increasing productivity and reducing manual intervention.
  • High Capacity: Holds up to 64 pre-loaded holders, allowing continuous operation without human interaction, thus enhancing efficiency.
  • Flexible Configuration: Supports single or dual DLyte PRO500 machines, facilitating high-output and multi-step processes within a compact design.
Multiprocess

DLyte Multiprocess Systems

  • Integrated Processing: Combines multiple surface finishing stages, such as electropolishing, cleaning, rinsing, and drying, into a single automated workflow.
  • Scalability: Modular design allows customisation to meet specific production needs, accommodating varying batch sizes and process complexities.
  • Seamless Integration: Easily integrates into existing production lines, enhancing overall process efficiency and consistency.

DLyte's Range

Compact Series

d1

DLyte 1

  • Compact Design: Ideal for small laboratories and workshops, the DLyte 1 offers efficient surface finishing in a space-saving format.
  • Versatile Processing: Suitable for a variety of materials, including medical devices and luxury goods components.
  • User-Friendly Operation: Designed for ease of use, making it accessible for businesses seeking cost-effective finishing solutions.
d10

DLyte 10

  • Enhanced Capacity: Suited for medium-scale production, the DLyte 10 accommodates larger batches while maintaining precision.
  • Advanced Features: Incorporates features such as programmable settings and efficient media management for consistent results.
  • Wide Application Range: Ideal for industries requiring high-quality finishes on diverse metal components.
d100

DLyte 100

  • High-Volume Processing: Designed for medium to large-scale production, the DLyte 100 efficiently handles substantial workloads.
  • Precision Engineering: Ensures consistent and high-quality surface finishes, meeting the demands of various applications.
  • Robust Construction: Built to withstand continuous operation, offering durability and reliability in industrial settings.
d100p

DLyte 100PRO

  • Industrial Scale Performance: The largest in the Compact Series, the DLyte 100PRO is engineered for extensive industrial applications.
  • Versatile Material Compatibility: Capable of processing a wide range of materials, including steel, cobalt-chrome, titanium, copper-based, nickel-based, and aluminum alloys.
  • Advanced Control Systems: Features sophisticated PLC-based electronics for precise and customizable surface finishing processes.
Dlyte

GPA Innova/DLyte: Revolutionising Surface Finishing

Visit GPA Innova's Site to Discover Cutting-Edge Solutions for Enhanced Surface Quality, Precision, and Efficiency in Manufacturing Processes

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